ALMAZ Oilfield Service

Made by Empire Web

Production facilities

Production facilities

  • ALMAZ Oilfield Service can cover 20% of ESPs consumption in the Russian Federation
  • 12% of the world ESPs consumption can be covered by the production facilities of ALMAZ Oilfield Service

The enterprise consists of 8 workshops

Repair and assembly shop
Metalworking shop
Cold forming shop
Rubber products shop
Tool shop
Cable cutting and repair shop
Cable manufacturing shop
Transport facilities

The enterprise consists of 8 workshops

Repair and assembly shop

Metalworking shop

Cold forming shop

Rubber products shop

Tool shop

Cable cutting and repair shop

Cable manufacturing shop

Transport facilities

Process equipment for the production and repair of electric submersible equipment

ALMAZ Oilfield Service uses the following process equipment in the manufacture and repair of electric submersible equipment:

  • Storage racks of various designs and sizes

  • ESP motor shaft washing line

  • Shaft straightening lines

  • Housing straightening lines

  • Presses for stator re-stacking

  • Winding lines

  • Impregnation lines

  • ESP assembly lines

  • PVTFI wire assembly and soldering lines

  • Key preparation and annealing unit

  • Key installation unit

  • Balancing machine

  • Racks for assembly of pump modules and inlet modules

  • Racks for protector assembly

  • Assembly line for ESP motor rotors

  • Assembly line for ESP motors

  • Tools for checking the shaft runout of ESP units

  • Transportation cross beams

  • Transportation trolleys

  • General-purpose equipment

  • Other

  • Equipment for outdoor washing of incoming equipment

  • Internal washing line of pump sections

  • Storage racks of various designs and sizes

  • Line for ESPs disassembly

  • Carousel-type washing machines

  • Acid treatment unit for ESP operating parts

  • Equipment for disassembly of pump modules

  • Sandblasting units for ESP parts

  • Equipment for cleaning the housing from the outside

  • Equipment for protectors disassembly

  • Line for disassembly of ESP motor rotor

  • Line for ESP motor disassembly

  • Equipment for winding dismantling

  • ESP motor shaft washing line

  • Stator solvent-washing lines

  • Stator drying lines

  • Housing straightening lines

  • Shaft straightening line

  • Machines for ESP motor components washing, degreasing

  • Equipment for lapping of end seals made of cast tungsten carbide

  • Equipment for lapping of thrust runner assembly for protectors and ESP motors

  • Rack for assembly of pump modules and inlet modules

  • Racks for protector assembly

  • ESP assembly lines

  • Assembly lines for ESP motor rotors

  • Assembly lines for ESP motors

  • Tools for checking the shaft runout of ESP units

  • Transportation cross beams

  • Transportation trolleys

  • General-purpose equipment

  • Other

Casting
Casting

Casting equipment

The enterprise includes a cable cutting workshop with a metallurgical section, capable of processing used cables, and making new ones from the appropriate material, as well as providing a cable repair service to the Customer.

The process of copper remelting is one of the process procedures for cable modernization.

Resulting products:

  • Copper profile for the manufacture of rotor packs

  • Copper profile of various sizes

  • Copper bars of various configurations

  • Copper cores with various cross-sections

  • 2 Furnaces

  • 28 tons per day

    is the re-melting capacity of the casting section

Process equipment

Process equipment
for cable production and repair

  • Cable armoring lines

  • Extrusion lines for KPpBP, KIFBP cables and grooved tubes

  • PPI-U wire covering line

  • Copper smelting furnace

  • Drawing machines

  • Rolling mill

  • Continuous flow extruder of copper billets

  • Copper smelting furnace

  • Rolling mill of copper wire rods

  • Continuous copper extrusion presses

  • Copper wire rod drawing lines with continuous annealing

  • Collector profile production line

  • Bagging press

  • Oil-submersible cable fault detection lines

  • Process complexes for repairing the cable of centrifugal pumps

  • Afmor production units

  • Oil-submersible cable cutting units

  • Adax cutting unit

  • Insulation waste crushers

  • Insulation waste washer

  • Injection molding machines